HELMETS

Helmet and Visor

Development responsibility: HARC

Current Design

Working with MACA (Mine Action Centre, Afghanistan) and Afghan deminers, we have designed this helmet and visor combination, shown here being set up for a test against a PMN mine at Jalalabad, Afghanistan. The visor is 4.5mm thick polycarbonate, made in Islamabad by HARC, and the helmet is TuffLite by Protector Safety, Australia. Live mine tests have satisfied MACA that this design will met their needs (brief report on first of two series of tests).

jtestb23-s3
(helmet/helmet-uwa.jpg, jalalabad/jtestb23.jpg - click for full-size images)

Note that the helmet is actually worn back-to-front: the head harness inside the helmet is reversible. The cost of manufacture is expected to be about US$53. Deminers find it attractive and comfortable, especially when compared to current headgear which weighs about 2 kilograms.

We are working on some further developments:

a) Electric extraction fan to cool a deminer's head in warm weather conditions.

b) Anti-fogging treatments for the visor in cold weather.

c) Scratch-protection films to extend the life of the visor (polycarbonate is easily scratched).

d) Residual stress inspection to ensure than visors retain full impact strength

Origin of concept

Andy Smith brought samples of full face visors on his visit to Pakistan in June 1997. He made these in small workshops in Africa and Cambodia. He showed us how to use an oven for heat forming polycarbonate sheet material used for visors.

Andy Smith's research suggests that most deminers have no face protection, or inadequate protection (see reports). He suggests that the thin visors used in Afghanistan currently may be inadequate protection.

We realised that different types of visor could be made locally in Pakistan at significantly lower cost than current (UK, USA) suppliers.

 


Full face visor with integral hat (A. Smith)

Origin of concept

Andy Smith brought samples of full face visors on his visit to Pakistan in June 1997. He made these in small workshops in Africa and Cambodia. He showed us how to use an oven for heat forming polycarbonate sheet material used for visors.

Andy Smith's research suggests that most deminers have no face protection, or inadequate protection. (See reports) He suggests that the thin visors used in Afghanistan currently may be inadequate protection. Note that HALO trust use similar visors.

 visor-softhat-2-s
helmet/visor-softhat-2-s.jpg

 Demonstration prototype

If needed in the short term, prototypes can be purchased from Zimbabwe at a cost of about US$90 (not including freight and import duties/taxes). We plan to be able to manufacture these towards the end of 1997. The head band is available from local suppliers, and the hat (adapted for deminers needs) can be locally made.

 visor-softhat-1-s
helmet/visor-softhat-1-s.jpg

 


Helmet Weight Support

Development responsibility: UWA/HARC

This concept was developed to eliminate neck fatigue from wearing a 2 kilogram helmet and visor. Since the development of the light weight helmet and visor combination, this idea is not being pursued any further. However, even the lightweight helmet does cause some fatigue, so the helmet weight support may be needed in future.

Origin of concept

 visor-hardhat-1-s
helemt/visor-hardhat-1-s.jpg

 Helmet used by deminers currently with weight support developed at UWA and HARC.

 

We would welcome collaborators to work on related devices.

We will supply you with reports and working drawings, papers etc., provided you agree to joint publications arising from this.
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All graphics by Demining Research Team. Aug 1998.
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